Case 1: Large palm oil mill in Malaysia - dehydration by belt filter press
Problem: Sludge characteristics: initial moisture content 99.2%, high organic matter content (VSS/SS ≈ 70%), high viscosity, difficult to dehydrate.
PAM solution:
Model: Special high cationic PAM
Ionic degree: 50%
Molecular weight: 12 million
Form: Granular
Dissolution time: <45 minutes
Effect:
PAM consumption per ton of dry sludge is reduced to 5.5kg (reduced by about 31%).
The moisture content of the mud cake is stabilized at 78-80% (significantly reduced).
The clarity of the filtrate is improved (SS < 200mg/L).
The belt filter press runs more smoothly and the filter cloth is less blocked.
Economic benefits: Annual PAM cost savings of approximately US$30,000, while reducing the costs for sludge transportation and disposal.